机器安全验收报告（设备安全检查表）
II. Equipment/Machine Inspection Checklist 机器或设备检查清单
| Review of Hazards/Risks(Tick “Yes” if hazards/risks still present) | Yes | No | N/A |
| Points of operation not guarded 操作的地方有无防护 | |||
| In running pinch points not guarded运转的夹手点有无防护 | |||
| Shaft ends not smooth and projecting more than ½ the shaft diameter轴端部不光滑/轴端伸出部分超过直径的1/2 | |||
| Power transmissions (belts, pulleys, gears, chains, couplings, etc.) not guarded能量传送（皮带、滑轮、齿轮、链条、联结等）有没有防护 | |||
| Possible projections (due to centrifuge force) from rotating parts (ex: grinding wheels)来自于回转部分的危险( 由于离心力)（例如：砂轮机） | |||
| Other possible projections (sparks, machining fluid, etc) 其它可能的危险（火花、加工流动体等） | |||
| Vessels or tubing under pressure压力容器及压力管道 | |||
| Risks of falling objects (or pieces of equipment)来自坠落物的风险（或设备零件） | |||
| Risks of slip, trip and fall hazards 滑倒，绊倒或坠落风险 | |||
| Risks of rough surface or sharp edge 粗糙的表面 或锋利的边缘风险 | |||
| Hot surfaces热表面 | |||
| Unprotected electrical wires未加保护的电线 | |||
| Compliance with applicable regulations on electrical safety, certificate by manufacturer or external firm not available遵从用电安全的有关规定，制造厂家提供的使用说明书或其它外部可用的资料 | |||
| Fire or explosion hazards火灾或爆炸危险 | |||
| Noise噪音 | |||
| Radiations辐射 | |||
| Vibrations振动 | |||
| Equipment not firmly anchored设备没有紧固 | |||
| Insufficient lighting照明不足 |
| Guards and Safety Devices(A “No” tick will trigger some corrective actions)防护装置 /安全设施（如果填“no”就应该有相应的整改措施） | Yes | No | N/A |
| Guards of durable and functional construction (expanded metal guards are preferred)?功能性结构的防护是否耐用？（首选金属材料做防护） | |||
| The size of mesh should prevent finger or hand contact with the trap points within? 防护网眼的尺寸是否能够防止手指或者手伸进去？ | |||
| Guards & safety devices in good conditions? 防护及安全装置处于良好状况？ | |||
| Guards can be easily repaired onsite by local staff? 安全防护装置易于现场维修？ | |||
| Guards properly located in regard to hazardous areas? 危险区域防护是否恰当？ | |||
| Guards allow good visibility of the processing operations? 防护应不影响操作时的良好视线 | |||
| Removable panels and guards secured with torx or hexhead bolts? 可移动面板和安全防护用梅花或六角头螺钉固定en ？ | |||
| Hinged doors/panels/guards equipped with interlocks (interlocks disable all hazardous energy)?带铰链的门/面板/配备了安全连锁防护（连锁装置应能切断所有的危险能源） | |||
| Dual safe guarding provided, where necessary? 在必要的地方设有双重的安全保护？ | |||
| Lubrication and adjustment points accessible without guard removal?防护不用移开就能实施润滑和调节？ | |||
| Enclosure barriers at least 1.2 m in height?栏杆是否至少有1.2 m高？ | |||
| Emergency stop cable provided along conveyor belts (at floor/platform levels)紧急停机线 是否沿传送带布置（在地板或平台高度）？ | |||
| Guards and safety devices not easily by-passed?不容易绕过或屏蔽防护和安全装置？ | |||
| Take into account stopping time?是否考虑了急停后的停机时间？ | |||
| Activation of safety devices disengages power? 安全装置激活后能否切断电源？ | |||
| Activation of safety devices prevents starting of the machine/equipment? 安全装置激活后能防止机器设备开动？ | |||
| Re-engaging safety devices does not allow re-start of the machine/equipment? 重新启用安全装置不会启动机器设备？ | |||
| Special hand tools provided for placing/removing materials? 专用的手动工具用于放置或移动材料？ |
| Controls & Alarms(A “No” tick will trigger some corrective actions)控制和警报 填写“no”需要整改的行动计划 | Yes | No | N/A |
| The equipment is fitted with a general switch-off device allowing stoppage in safe conditions?设备配备有停机在安全位置的切断装置？ | |||
| The equipment (or parts of the equipment) can be switched-off by the operator at his(her) working station?操作工能否在工作的地方切断设备（或设备的部分）的电源？ | |||
| The equipment is fitted with emergency stop(s)? 设备是否具有紧急停机装置？ | |||
| E-stop(s) clearly visible (yellow body and red cap)紧急停机按钮在明显处？（黄体红帽） | |||
| E-stop(s) in good condition? 紧急停机按钮处于良好状况？ | |||
| E-stop(s) readily accessible from all working zones? 从所有的工作区域都易于接近紧急停机按钮？ | |||
| E-stop(s) are superseding all other commands, including production automation?紧急停机按钮是否优先于所有的控制？包括自动生产线。 | |||
| Start switch (green in color) illuminated (if necessary), protected with extended collar and labeled?启动开关（绿色）带灯（如必要），有无凸出的保护环和标识？ | |||
| Control panel protected or lockable to prevent inadvertent activation?控制面板是否有保护或能锁定，防止意外启动开关？ | |||
| Control panel in good conditions?控制面板是否处于良好的工作状况？ | |||
| Remote start switches visible to all operators, sound audible alarm (prior to start up)?所有的操作者能否容易看见遥控开关，能否听见警报声？（启动之前） | |||
| Manual reset required after manual stop, emergency stop or power failure?手动停机、紧急停机或停电是否要手动复位？ | |||
| Jog switch of “dead-man” or “hold-down” design? 点动开关有“脱手即停”或者“不离手”设计 | |||
| Warning lights of standard color?报警灯符合标准颜色？ | |||
| Warning lights functional? 报警灯工作正常？ | |||
| Alarm signals distinguishable from background noise?在有噪音的地方能否辩识警报信号？ | |||
| Foot operated controls protected with a cover/shield to prevent unintended operation?脚踏开关需要有防护罩，防止意外操作？ | |||
| Two hand control button must meet: The distance of the button must greater than 55CM, fixed install, the equipment only start when the two button pushed simultaneous.双手按钮的设计应满足如下要求: 按钮间距>=55厘米, 固定安装位置, 双手按钮必须同时启动后，设备才能启动. | |||
| While equipped with both foot paddle and two hand control button, the safety rule must be defined for safe use 如果同时配备了双手按钮和脚踏开关，是否有相应的规定确保安全使用？ |
| Utilites (A “No” tick will trigger some corrective actions) 设施填写“no”需要整改的行动计划 | Yes | No | N/A |
| All energy source are known, specially attention on capacitor .是否所有的能源都已知, 特别关注电容器？ | |||
| Shut-off devices allow to implement LOTO procedure?切断装置能实现挂牌上锁 | |||
| LOTO shut-off devices are easily accessible?切断装置能否容易实现挂牌上锁？ | |||
| LOTO shut-off devices are in good condition? 切断装置的挂牌上锁是否处于良好状况？ | |||
| LOTO shut-off devices are properly labeled? 切断装置的挂牌上锁正确的标识？ | |||
| Fluid pipes are clearly identified and labeled?液/气体管道是否都有清楚的标识？ | |||
| Pipes are in good conditions?管道处于良好工作状况？ | |||
| Cables roads are properly installed?电缆的铺设合理、正确？ | |||
| Cables roads are in good conditions?电缆处于良好的状态？ | |||
| Cables roads are well protected (from moving parts, chemicals)？电缆线路是否受到好的保护？（会否受到移动物体、化学品的损害） | |||
| Electrical panels are locked?电气柜被锁闭？ | |||
| Proper equipment ground? 正确的设备接地？ | |||
| Ground fault protection provided for wet/damp locations? 在潮湿的地方是否有漏电保护 （GFCI）？ | |||
| Lockable disconnect provided and labeled for electrical supply in excess 30 VAC?高于30V的交流电压处是否有标识、在断开状况下能否锁定？ | |||
| Lockable disconnect with bleed valve for hydraulic/pneumatic supply?高压水、气的排泄阀能否锁定？ | |||
| Electrical supply and control circuitry property enclosed? 电源及控制回路是封闭的 ？ | |||
| Electrical supply and control circuitry listed/approved for appropriate electrical classification?电源和控制回路等级符合电气分类规范？ (防爆) | |||
| Local exhaust ventilation (LEV) checked regularly? 定期检查了局部排风装置？ |
| Personnel and Management 人员和管理(A “No” tick will trigger some corrective actions) 填写“no”需要整改的行动计划 | Yes | No | N/A |
| Operator are qualified to perform work？员工是否经认证后开始工作？ | |||
| If chemical has been used in the equipment, is the chemical has been approved for use?(MSDS, double containment, label, etc)? 如果设备需要使用化学品，化学品是否经过批准使用（MSDS， 双重围堰，标示等？） | |||
| Whether the forbidden chemical been used in the equipment, like asbestos? 是否有诸如石棉等禁止的化学品被使用？ | |||
| Employee are fully aware of the hazards(Safety & Environment) and controls to protect against injury 员工充分理解风险（安全和环境）和预防伤害的控制 | |||
| Set up and Changeover instructions are accessible and well understood装配和换模指示可见并被员工很好理解 | |||
| There is a process to on-board new employees in the work areas 有新员工的培训程序 | |||
| People are trained to respond to an emergency within the work area and annual drills are performed员工经过培训知道工作区域的应急反应并每年进行年度演练 | |||
| PPE signs are visible and worn by all users in the area 个人防护用品标志可见并且被该区域所有人员遵守 | |||
| WIP or Raw Stock and finish goods are in designated locations 在制品或者原材料及成品在指定位置存放 | |||
| Ergo lifting rules are understood, followed and enforced 人机工程提升原则被理解遵守并且强制实施 | |||
| Operator conduct a daily inspection of equipment and report any concerns员工进行了日点检并报告了任何问题 | |||
| Preventative maintenance inspections are conducted 进行了预防性维修的检查 | |||
| There is a process to protect Maintenance technicians from performing energized work(Only energized testing is permitted in SE)有程序保护执行预防性维护的技术员进行带电作业（在施耐德电气，仅允许进行带电测试） | |||
| Hand tools and lift assists are used to prevent injury手动工具和提升工具用来防止伤害 | |||
| 5S Principles visible, aisle are clearly labeled and PIT’s are minimized and restricted from area 5S原则清晰可见， 走道清晰标示， 叉车尽量少或限制在区域使用 | |||
| Employees are proactive to report malfunctions, near miss, safety ideas and safety observations员工积极汇报故障，险肇事件， 安全点子和安全观察项目 |
编辑：符莉曼
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